Renault Clio Laguna II Manuale Utente

© Renault s.a.s. 2006"The repair methods given by the manufacturer in this document are based on the technicalspecifications current when it was

21A-8MANUAL GEARBOXManual gearbox: checkJAX – JHX – JRX, and JR521ABearing:Make sure the bearings (8) are rotating properly.If a bearing rotates uneve

21A-9MANUAL GEARBOXSpecial toolingJAX – JHX – JRX, and JR521ASpecial tooling requiredSuffix Description Part no. B.VI. 22-01 Bearing extractor tool 00

21A-10MANUAL GEARBOXManual gearbox: Parts and consumables for the repair workJAX – JHX – JRX, and JR521AI - PARTS ALWAYS TO BE REPLACEDThe following p

21A-11MANUAL GEARBOXManual gearbox: Precautions for repairJAX – JHX – JRX, and JR521AAll work on the gearbox must be carried out in cleanconditions.Cl

21A-12MANUAL GEARBOXManual gearbox: List and location of componentsJAX, and JA3 – JHX21A (1) Oil deflector (2) Bearing (3) Output shaft (4) First gear

21A-13MANUAL GEARBOXManual gearbox: List and location of componentsJAX, and JA3 – JHX21A (35) Differential seal (36) Bearing (37) Differential (38) Sp

21A-14MANUAL GEARBOXManual gearbox: List and location of componentsJAX, and JA3 – JHX21A (67) Clutch housing (68) Drain plug (25 Nm). (69) Magnet (70)

21A-15MANUAL GEARBOXManual gearbox: List and location of componentsJRX, and JR5 – JAX, and JA521A (1) Oil deflector (2) Bearing (3) Output shaft (4) F

21A-16MANUAL GEARBOXManual gearbox: List and location of componentsJRX, and JR5 – JAX, and JA521A (37) Input shaft nut (190 Nm) (38) Differential seal

21A-17MANUAL GEARBOXManual gearbox: List and location of componentsJRX, and JR5 – JAX, and JA521A (70) Clutch housing (71) Drain plug (25 Nm). (72) Ma

JA3 - JA5 - JH1 - JH3 - JR5 manualgearboxesContentsPageJA3 - JA5 - JH1 - JH3 - JR5 manual gearboxes ContentsPage21A MANUAL GEARBOXManual gearbox oil:

21A-18MANUAL GEARBOXMechanism housing:RemovalJAX – JHX – JRX, and JR521AREMOVALFit the support plate (Bvi. 1581) (1) on a Desvilstand.Remove:- the cl

21A-19MANUAL GEARBOXMechanism housing:RemovalJAX – JHX – JRX, and JR521ARemove the mounting bolts (4) from the mounting ofthe reversing brake fork (wh

21A-20MANUAL GEARBOXMechanism housing:RemovalJAX – JHX – JRX, and JR521ARemove the reverse gear switch (11) Remove the retaining pin of the reverse ge

21A-21MANUAL GEARBOXShafts and synchronisers:RemovalJAX – JHX – JRX21ACLOSED DIFFERENTIAL GEARBOXRemove the fourth-gear sprocket (1) .Remove the third

21A-22MANUAL GEARBOXShafts and synchronisers:RemovalJAX – JHX – JRX21ARemove:- the first/second gear shaft and fork (5) ,- the fifth gear shaft (6) .R

21A-23MANUAL GEARBOXShafts and synchronisers:RemovalJAX – JHX – JRX21ARemove the roll pin from the third/fourth gear usingthe (Bvi. 949) (13) .Remove

21A-24MANUAL GEARBOXShafts and synchronisers: AdjustmentJAX, and JA3 – JRX, and JR5 – JHX21AI - ADJUSTMENT OF THE PRE-TENSION OF THE TAPERED BEARINGS

21A-25MANUAL GEARBOXShafts and synchronisers: AdjustmentJAX, and JA3 – JRX, and JR5 – JHX21A- Pull the output shaft upwards b (1) using twoscrewdriv

21A-26MANUAL GEARBOXShafts and synchronisers: AdjustmentJAX, and JA3 – JRX, and JR5 – JHX21AFit the support plate of the (Bvi. 1161) secured withtwo b

21A-27MANUAL GEARBOXOutput shaft: Removal - RefittingJAX, and JA3 – JHX, and JH321AREMOVALMount the output shaft in a vice fitted with jaws.Remove:- t

21A-1MANUAL GEARBOXManual gearbox oil: SpecificationsJHX – JRX, and JR5 – JAX, and JA521AFillingFill up as far as the fuel filler cap opening.Type Cap

21A-28MANUAL GEARBOXOutput shaft: Removal - RefittingJAX, and JA3 – JHX, and JH321ARemove:- the second gear sprocket (9) - the splined washer (10) .Re

21A-29MANUAL GEARBOXOutput shaft: Removal - RefittingJAX, and JA5 – JRX, and JR521AREMOVALREMOVAL OF THE GEAR ASSEMBLYThe rings supporting the second,

21A-30MANUAL GEARBOXOutput shaft: Removal - RefittingJAX, and JA5 – JRX, and JR521APlace the new sprocket rings on the hot plate.Heat the sprocket rin

21A-31MANUAL GEARBOXManual gearbox differential: Removal - RefittingJHX – JRX, and JR521AREMOVALJH type with open differentialRemoval of lock ring:- f

21A-32MANUAL GEARBOXManual gearbox differential: Removal - RefittingJHX – JRX, and JR521AREFITTINGJH type with open differentialRefitting the lock rin

21A-33MANUAL GEARBOXManual gearbox differential: Removal - RefittingJHX – JRX, and JR521AAdjusting the pretensioning of the bearingsThe differential m

21A-34MANUAL GEARBOXManual gearbox differential bearing: Removal - RefittingJRX, and JR5 – JAX – JHX21AREMOVAL OF CLOSED DIFFERENTIAL GEARBOX BEARINGS

21A-35MANUAL GEARBOXManual gearbox differential bearing: Removal - RefittingJRX, and JR5 – JAX – JHX21ARefit the bearing races using tools C and F in

21A-36MANUAL GEARBOXManual gearbox differential bearing: Removal - RefittingJRX, and JR5 – JAX – JHX21AREFITTING OPEN DIFFERENTIAL GEARBOX BEARINGSJH

21A-37MANUAL GEARBOXManual gearbox differential bearing: Removal - RefittingJRX, and JR5 – JAX – JHX21AJR type on crownwheel sideRefit the bearing usi

21A-2MANUAL GEARBOXManual gearbox: SpecificationsJRX, and JR5 – JAX, and JA521A GEAR RANGE: JA5 / JR5 Suffix First Second Third Fourth Fifth Reversegea

21A-38MANUAL GEARBOXPressure plate housing bearing: Removal - RefittingJAX, and JA3 – JHX21AREMOVALRemove the circlips b (1) .Remove the bearing from

21A-39MANUAL GEARBOXPressure plate housing bearing: Removal - RefittingJAX, and JA5 – JRX, and JR521AREMOVALI - REMOVAL OF THE BEARING ON THE INPUT SH

21A-40MANUAL GEARBOXPressure plate housing bearing: Removal - RefittingJAX, and JA5 – JRX, and JR521AII - REFITTING OF THE BEARING CUP ON THE OUTPUT S

21A-41MANUAL GEARBOXClutch housing bearing: Removal - RefittingJAX, and JA3 – JHX21AREMOVALI - OUTPUT SHAFT BEARINGCut the base of the plastic hollow

21A-42MANUAL GEARBOXClutch housing bearing: Removal - RefittingJAX, and JA3 – JHX21AREFITTINGI - OUTPUT SHAFT BEARINGFit a new deflector.Refit the out

21A-43MANUAL GEARBOXClutch housing bearing: Removal - RefittingJAX, and JA5 – JRX, and JR521AREMOVALI - OUTPUT SHAFT BEARING CUPCut the base of the de

21A-44MANUAL GEARBOXClutch housing bearing: Removal - RefittingJAX, and JA5 – JRX, and JR521AII - INPUT SHAFT BEARINGReplace the input shaft bearing u

21A-45MANUAL GEARBOXSelector fork shaft ring: Removal - RefittingJAX – JHX – JRX, and JR521AREMOVALRemove the rings with a slide hammer.REFITTINGRefit

21A-46MANUAL GEARBOXManual gearbox selector shaft: Removal - RefittingJAX – JHX – JRX, and JR521AREMOVALUnpin the selector finger (1) .Remove:- the mo

21A-47MANUAL GEARBOXShafts and synchronisers: RefittingJRX, and JR5 – JAX – JHX21AGEARBOX WITH ENCLOSED DIFFERENTIALRefit:- the differential (1) ,- th

21A-3MANUAL GEARBOXManual gearbox: SpecificationsJAX, and JA3 – JHX21A GEAR RANGE: JA3 / JH1 / JH3 Suffix First Second Third Fourth Fifth ReversegearFi

21A-48MANUAL GEARBOXShafts and synchronisers: RefittingJRX, and JR5 – JAX – JHX21ARefit:- the fifth gear shaft (6) ,-the third-fourth gear "selec

21A-49MANUAL GEARBOXShafts and synchronisers: RefittingJRX, and JR5 – JAX – JHX21AGEARBOX WITH OPEN DIFFERENTIALSimultaneously position the input and

21A-50MANUAL GEARBOXShafts and synchronisers: RefittingJRX, and JR5 – JAX – JHX21ABe sure to fit:- the centring bushes (19) ,- the magnet (20) .Fit th

21A-51MANUAL GEARBOXMechanism housing: RefittingJAX – JHX – JRX, and JR521AREFITTINGFit the first-second, third-fourth and fifth gear shaftlocating ba

21A-52MANUAL GEARBOXMechanism housing: RefittingJAX – JHX – JRX, and JR521AEngage third gear.Check the positioning:- of the centring dowels (1) ,- of

21A-53MANUAL GEARBOXMechanism housing: RefittingJAX – JHX – JRX, and JR521APretighten the gearbox bell housing bolts.Turn the input shaft to ensure co

21A-54MANUAL GEARBOXMechanism housing: RefittingJAX – JHX – JRX, and JR521ANew KYOWA fifth gear assemblyOn the input shaft, refit the fifth gear modul

21A-55MANUAL GEARBOXMechanism housing: RefittingJAX – JHX – JRX, and JR521AFit:- the output shaft bolt (19) ,- the input shaft nut (20) .Tighten to to

21A-56MANUAL GEARBOXMechanism housing: RefittingJAX – JHX – JRX, and JR521AGEARBOX WITH OPEN DIFFERENTIALRefit a new seal at the differential output u

21A-4MANUAL GEARBOXManual gearbox: SpecificationsJAX, and JA3 – JHX21AJH3-145 11/37 22/41 28/37 30/29 42/31 11/39 16:57 NoneJH3-150 11/37 22/41 28/37

21A-5MANUAL GEARBOXManual gearbox: Fault findingJHX – JRX, and JR5 – JAX, and JA521AFault findingThe numbers indicate the order of priority for fault

21A-6MANUAL GEARBOXReverse gear switch: Fault findingJAX – JHX – JRX, and JR521ACheck the dual-function Reversing/Gear engagedswitch (1) using a multi

21A-7MANUAL GEARBOXManual gearbox: checkJAX – JHX – JRX, and JR521AGearing:When checking, make sure that you pay particularattention to the appearance